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Long Range Quads

lONG rANGE bUILD - gps, tbs cROSSFIRE AND bETAFLIGHT SETUP

29/1/2019

3 Comments

 
Introduction
​So now that that physical build is complete (minus the GPS) It's time to start setting everything up. I'll focus only on the elements unique to long range build beacuse I'll assume that anyone building a long range build is capable of setting up betaflight and BL Heli to their liking for basic quadcopter flight.
Crossfire and the X-lite
TBS Crossfire is new to me and was more of a learning curve than I was expecting having started with Flysky then moving to FRSKY a little over a year ago. My current transmitter is the TaranisX-Lite which I've reviewed here. In order to run crossfire on this I needed to purchase and adaptor that allowed the module to physically fit on the back of the x-lite and interfact electronically. This was easier than expected using a JR port adapter which I reviewed and streamlined in this blog. 
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Easy to connect crossfire to the x-lite with this adapter. Check out my review here
Crossfire firmware update
Once connected, I set up a new model that disable the internal antenna (i.e. FRSKY protocol) and enable the crossfire module in the external module. Before anything else I used the TBS agent to update the crossfire micro transmitter module to the very latest firmware which allows it to run up to 250mW of power. This is a very worthy upgrade given this was only just bumped up from 50mW. TBS agent can be found here and is very easy to use:


http://www.team-blacksheep.com/corepro/agent
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Crossfire transmitter and receiver setup
Once updated, power on your module and bind to you receiver (crossfire nano receiver for me). To do this follow the instructions below:

https://www.team-blacksheep.com/tbs-crossfire-micro-tx-quickstart.pdf

Once bound, your crossfire transmitter will update you receiver to the latest software automatically using the telemetry function. Very nice and a much better option that flashing physically like with frsky receivers!
By now you should be able to set the ideal settings using the crossfire lua script. Basic settings are: Use 868MHz if in Europe, 915MHz everywhere else; CRSF TX on output 1, CRSF RX on output 2. Your preference on maximum output power and whether dynamic power is on but I chose a fixed power of 100mW for stable and consistent link
Crossfire Betaflight Setup
Setup of in betaflight is simple - toggle serial RX on for the UART you wired the RX and TX wires into and then choose CRSF protocol as the serial based receiver type. Make sure you turn telemetry on as all crossfire receivers and transmitters support this function.
Crossfire antenna mounting
In terms of mounting your antenna the easiest option is the mount along the underside of an arm such that the elements on you immortal T antenna run perpindicular to the arm, parallel with the prop line. I chose my location as much for aesthetics as anything else.
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I'm quite happy that this location keeps the antenna away from harm but does a reasonable job of keeping the active elements away from the frame - good enough for what I'm after.
GPS connection and mouning
Luckily for me GPS setup was mostly a simply excercise I chose the Betian BN-180 GPS unit which is cheap and runs the popular GLONASS protocol. Connect the RX and TX ports on the GPS to the TX and RX ports respectively of a spare UART (of which the Omnibus V6 has 5!) and then ground and 5v power from your FC. Mount the GPS 'upside down' so that the ceramic encase antenna is facing upwards towards GPS satelites in Earth orbit. MAKE SURE THE ANTENNA IS COMPLETELY IN THE OPEN. This was my biggest mistake on this build. I found a spot on top of the quad between the aluminium cage sides where there was good visibility from above but didn't realise the sides of the GPS antenna also need to be exposed. As soon as I figured this out I started getting satellite lock. It's now on an uglier but altogether more functional spot on the rear left arm. Of course it's easy writing about this now but being my first install it took me a good fewhours of troubleshooting! Other clever locations I've seen is the top of a go-pro mount or on top of a battery strap if a top-mount battery is used.
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Top of the arm is a good location regardless of whether battery is top or bottom mount
GPS Betaflight setup
Setup on betaflight 3.5.3 (and later) was a dream - and I'll assume that you are using and F4 or greater processor in your flight controller because betaflight no longer has GPS support for F3 and older processors. Moving on, here are the step to set up GPS in betaflight:
  1. In the betaflight ports tab under the column heading 'sensor input' choose GPS from the dropdown box in the UART you wire the GPS to.
  2. In the configuration tab turn on the toggle switch for GPS, choose 'UBLOX' protocol and leave the rest as is.
  3. Now you will find a new GPS tab in betaflight where if you wait long enough and are not too far from outdoors, you see connections to GPS satellites within about 2 minutes. Once you have enough satellites to get a fully triangulated 3d lock it'll show your location on a map
GPS OSD options
With GPS now set up, you'll probably want to enable the features in betaflight OSD. personally I've used:
  • GPS Coordinates latitude and longitude. This means my DVR will show the last known location of the quad if it goes down
  • Home direction. Really useful for long range if you become disoriented. It's a small arrow that point bac to the location that your quad was armed - i.e. where you took off.
  • Speed. Just because it's awesome! And it's good for comparing to current draw to figure out the most efficient cruising speed for your quad.
  • Distance from home - Tells you how far you are out from where your quad was armed.
One thing to bear in mind is that with GPS enabled you now have a new flag for arming - GPS 3d lock. This means your quad CANNOT ARM without GPS lock. This can take up to about 1 minute from a cold start or less than 10-20 seconds if it was on recently. This is key for setting launch location for flight and cannot be bypassed. Easiest trick is the just change you powerup order so that your quad goes on first.
Given the extra data that is provided by GPS I'm tempted to pick up some more units for all my 5" and larger quads.
GPS rescue mode
One of the latest and greatest features of betaflight 3.5and up is GPS rescue mode where the quad will climb to a set altitude, yaw towards the home locations and then fly at a set angle towards home when you are more than 100m out. This is a great panic function if you are a long way out and suddenly loose video or something. Note, it won't get you home by itself but it will automatically get you back to a closey location where you may be able to recover video feed and then take back manual control. I'd recommend the official betaflight guide to GPS recue here to set this up.
Conclusion
Unfortunately this is probably the most boring but conversely hopefully the most useful section of my long range build series because I know it was certainly the most time consuming for me because I learnt as I went. Hopefully what this does mean though it that I've shared as I've learnt meaning it should be able to help someone in the same position as me. Obviously with the machine now set up I've been flying this big quad with a screen full of OSD and it's quite a unique experience - I've had up to 8 minutes flight on a 6s 1000mah battery. I've only been about 600m out so far but I plan to push it as time and space allows. Once I've pushed out further I plan to wrap up my build series with a reiview covering the performance of the quad and my findings.
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Long Range Build - THe Build process

9/1/2019

0 Comments

 
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As part of my long range series I've decided on an objective for the buildand sourced the parts primarily from Amain Hobbies who are based in the US, and this article can be found here. These parts have been delivered and I have now completed the build process which is documented below.
Build preparation
If you are attempting a long range build then you are probably not new to quadcopter building. Regardless, please see below for some things that I light to have before I start a build
  1. A clean, clear well lit workspace. I have to consciously tidy mine up before I start a build! If you don't have one of those cool cutting surface I'd recommend an A2 deskpad, the kind that supplier have a habit of giving you with their branding on. Just turn it upside down ;)
  2. A reliable soldering iron you are familiar with (I love my TS100), some good lead-free 63/37 solder, flux and a tip cleaner. 
  3. Lots of spare M3 hardware - mine is collected as leftovers for builds, you'll inveitably need parts especially for the stack build in a tight frame like this one. I stongly recommend m3 plastic washers as can be found here.
  4. Heat shrink of various colour and sizes and spare silicon wire of various colours and size, particularly in a light gauge for signal wires
  5. Some good double sided tape - I use 3m UHT.
  6. Loctite - not usually a big user of loctite but would strongly recommend in a long range build as you are typically in flight for longer and you are light further out if something rattles loose.
  7. Plenty of time for building and a coffee or beer
Frame assembly
The Diatone GT-M7 is a lovely frame in my opinion with some nice features. It went together easily even without instructions although I did need a plastic M3 washer between the head of the screw and the frame that holds the front of the canopy to the frame. Picture below does the talking.
Motor and camera install
Nothing much to see here other than the fact that I love the loom tape that is available from banggood. It is very light and looks much tidier than electrical tape. Brother Hobby Returner R6 2306 1660kv Motors held on with all four screws each whereas I usually only use 2 on other builds
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Runcam Micro Eagle Camera connector unfortunately fouls on VTX so this is the maximum angle I can use which is fine. If I want more angle I can flip the cam upside down (and correct from OSD interface) and relocate the immortal-T antenna to the back
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Motors use 4 screws (and loctite) each - I don't want anything coming loose in flight.
Electronics install
This is where it gets a little tricky due to the relatively tight space to work in. I did a lot of test fitting with various hardware and location of boards but a common element for all builds now is that I use proper long steel or stainless steel screws for the stack. This makes for much more positive mounting than those crappy nylon standoffs and allows for more variation in spacing. As it was the ESC ends up on the bottom, then the flight controller, then the vtx/dvr. I tried to sandwich the crossfire nano receiver between FC and VTX but it was a little too tight. GPS will go on top of the receiver until I get a go pro at which time I'll relocate to an arm. I'm pleased with the immortal-t antenna location which looks good and should give me enough range to meet my objective. I really like the VTX antenna mount which is clean and gives a sturdy base to get a long antenna on. A also like the pivoting cage which makes building and servicing a little easier given the tight space. All pictures below to cover off anything in more detail that warrants discussion
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Unfortunately I was unable to sandwich the receiver between FC and VTX once the antenna and heatshrink was on
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Having the chassis pivot like this made it much easier to work on what is a reasonably tight build. Will be good when it comes to servicing too.
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Final weight without battery, props, GPS, battery strap
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Final weight including HQ 7x3.5x3 props and GPS (just missing battery and strap)
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Side view of the electronics stack, the rear nylon stack nuts just touch the aluminium frame.
What would I do differently?
Anytime you get to the end of the build to see what you'd do differently and I'll quickly note some of the things that went through my head.
  1. Frame - this is a beautiful frame and I loved the build challenge but it is tight considering the extras I'm not used to installing extra components like the immortal-T antenna or GPS
  2. VTX - Although the functionaly of this vtx suits me well, the full 30.5mm board size has meant wire routing is a little tight. Given my time again I'd consider getting rid of the DVR and going with a better shaped stackable VTX like the RUSH Tank, Iflight Force or AKK X2 Ultimate mini.
  3. FC - This is a part I just love rather than want to change - 5 full UARTS, a built in barometer (to help my rescue mode) and a superclean 8v power feed for a clean video signal.
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These VTXs still allow you to stack mount but offer more peripheral space.
That is it for the build, I've since powered on and setup software to confirm all is working and I'll cover this in the next article since moving to crossfire and setting up GPS took a little more work than I am used to. Maiden to follow after that, hopefully with DVR.
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